Alkaline Electrolyser Manufacturer in Ahmedabad

Alkaline Electrolyser

Alkaline Electrolyser

Advanced Technology for Efficient Green Hydrogen Production

The alkaline electrolyser represents a cutting-edge solution for generating hydrogen by splitting water using an alkaline electrolyte. This innovative process produces hydrogen at the cathode and oxygen at the anode, separated by a durable diaphragm. Recognized for its reliability and cost-efficiency, alkaline electrolysers are a cornerstone of industrial hydrogen production and play a pivotal role in renewable energy systems, driving green hydrogen initiatives worldwide.

Send Inquiry
Alkaline Electrolyser Manufacturer

Key Features

Enhanced Electrode Design:

State-of-the-art optimized electrode structure combined with advanced nickel-plating techniques ensures superior performance and efficiency.

Next-Generation Diaphragm Technology:

Incorporates new materials and processes to achieve higher current density while maintaining environmentally sustainable operations.

Advanced Sealing Mechanisms:

Features optimized gaskets and frame sealing within the bipolar plate design, significantly extending operational lifespan.

Improved Gas-Liquid Flow Dynamics:

An optimized gas-liquid flow field delivers superior flow equalization efficiency for consistent and reliable performance.

High Thermal Efficiency:

Compact and meticulously engineered structure enhances heat exchange efficiency, ensuring energy-efficient operations in diverse applications.

With a focus on innovation, durability, and environmental sustainability, the alkaline electrolyser is a cornerstone technology for industries transitioning toward green energy, offering a reliable pathway to achieving global decarbonization goals.

Electrolyser Manufacturing

Hydrogen Stack Manufacturing

Driving a greener future through innovation and technology by establishing a manufacturing of stack for following technologies

Balance of Plant Manufacturing

In house indigenous Manufacturing Capacity of Balance of plant for Electrolyser

Technical Parameters

Capacity in MW250 kW500 kW750 kW1 MW1.5 MW2.5 MW4 MW5 MW
H2 Production Rate50Nm3/hr100Nm3/hr150Nm3/hr200Nm3/hr300Nm3/hr500Nm3/hr800Nm3/hr1000Nm3/hr
O2 Production Rate25Nm3/hr50Nm3/hr75Nm3/hr100Nm3/hr150Nm3/hr250Nm3/hr400Nm3/hr500Nm3/hr
Nominal Pressure1.6/3.2MPa1.6/3.2MPa1.6-2.5MPa1.6-2.5MPa1.6-2.5MPa1.6MPa1.6MPa1.6MPa
H2 Purity99.999%
Water Consumption1 kg/Nm3
Power Consumption4.1 to 4.3 kW/Nm3

Salient Features

Our Alkaline Electrolyzers Technology Advantages:

  • Specific Consumption: 4.3 (BOL) kWH/Nm³ = 47.85 kWH/Kg (BOL)
  • Capacity: Largest available 5 MW stack, reducing footprint & we can supply direct single 20 MW BOP with 4 stacks of 5 MW (20MW).
  • Operating Range: 30-110%.
  • Purity: Direct separation Skid- Hydrogen Purity ≥ 99.8%, Oxygen Purity ≥ 98.5%; After Hydrogen Purity Skid – Hydrogen Purity ≥ 99.999%, Oxygen Purity: 10 PPM.
  • Lifetime: Stack life guaranteed at 80,000 hours.
  • Timeline: We can deliver fast-track project on time.

FAQs for Alkaline Electrolyser

It’s straightforward conceptually. You pump water between two electrodes separated by a diaphragm, with potassium hydroxide solution as electrolyte. Electric current splits water molecules—hydrogen gas comes off at the cathode, oxygen at the anode. The diaphragm keeps them separated. Direct renewable electricity in means green hydrogen out. No carbon emissions from the process itself. 

For industrial-scale production, alkaline is the practical choice. Uses simple nickel-based materials instead of precious metals. Scales to multi-megawatt sizes reliably. Has proven 20-30 year operating lifespans. PEM’s better for smaller, flexible applications responding to variable renewable input. But for big green hydrogen plants serving industrial customers? Alkaline is the technology that works. That’s why it dominates India’s SIGHT programme allocations. Proven, scalable, affordable. 

250 kW up to 5 MW per unit. For bigger projects, we deploy multiple units in parallel. All our equipment—stack and balance of plant systems—is manufactured in India at our facility. So we control quality and can scale as India’s hydrogen demand grows. 

Basically any major industrial process using hydrogen. Ammonia and fertilizer producers—currently importing hydrogen, need to shift to green. Petroleum refineries doing desulphurization and hydrocracking. Steel mills using green direct reduction. Methanol manufacturers. Glass makers. Semiconductor fabs. They all need high-purity hydrogen. India’s government specifically targeted these sectors for decarbonization under the National Green Hydrogen Mission. 

Optimized nickel-plated electrode structures for better current distribution. Advanced diaphragm materials supporting higher current density. Improved sealing and gasket technology for longer stack life. Better gas-liquid separation efficiency. And both core stack and supporting systems manufactured in India, which matters for SIGHT programme indigenization requirements. 

99.999 percent purity (5N grade) after purification and drying. That meets fuel cell vehicle standards, high-purity industrial requirements, and specialty gas markets. Oxygen co-product can also be captured if economics support it.